Mitsui Chemicals

Occupational Health and Safety

Creating Secure and Safe Workplaces

Occupational injuries

The Work-related Significant Occupational Injury (WSOI) frequency rate for the Mitsui Chemicals Group for fiscal 2016 was 0.23. On this basis, while we were unable to achieve the highest global standard for safety of 0.15 or below, this rate marks an improvement compared with last year. By type, half of all severe accidents occurring throughout the Mitsui Chemicals Group involved employees being caught or entangled in machinery. The frequency rate of Work-related Significant Occupational Injuries (WSOI) for domestic affiliates increased for the third straight year. In fiscal 2017, we will work to eradicate occupational injuries by setting goal for more thorough adherence to fundamentals at affiliates.
To address the frequent occurrences of occupational injuries caused by falling, we are promoting preventive measures based on proactively expanding the Ministry of Health, Labour and Welfare’s “Stop! Fall Injury Prevention Project.”

Frequency of DAFWCs (All industries/chemical industry / Mitsui Chemicals employees)

Frequency rate indicates the frequency of occupational accidents based on the number of individuals killed or injured by occupational accidents per 1 million hours of total working time.
Average DAFWC rate for all industries in Japan and for the chemical industry. Mitsui Chemicals aggregate data for DAFWC rates up to the second half of fiscal 2012 and work-related significant occupational injuries from the second half of fiscal 2012 onward.
Sources :
*1 Ministry of Health, Labour and Welfare White Paper Fiscal 2016 Survey on Industrial Accidents
*2 Japan Industrial Safety & Health Association fiscal 2017 safety index

Frequency of Work-related Significant Occupational Injuries

Includes contractors operating on site.
Notes :
For statistical purposes, "domestic and overseas affiliates" refers to companies that fall within Mitsui Chemicals scope of consolidation as subsidiary companies as well as Responsible Care support (13 in Japan, 22 overseas in fiscal 2016)

Instruction in Hazard Prediction (Kiken Yochi, or “KY”) as well as Pointing and Calling

At the Safety & Environment Technology Division, we have been supporting occupational safety-related efforts to eliminate occupational accidents at domestic and overseas affiliates since fiscal 2006.
In particular, we have been continuously holding KY (kiken yochi: hazard prediction) and pointing and calling training, conducting such training 40 times in Japan for 852 individuals participating and 14 times overseas for 272 individuals over the past three years. There has been an increased understanding of the significance and necessity of KY activities among all affiliated companies, and we are currently focusing on training that entrenches KY activities. To this end, our training approach incorporates drills, presentations, and team discussions based on practical operations while keeping lectures to a minimum. We will develop key persons able to play a pivotal role in providing hazard prediction training at each affiliated company.

KY training sessions

  FY2013 FY2014 FY2015 FY2016
Domestic Subsidiaries & Affiliates 157 attendees at 8 sessions 206 attendees at 12 sessions 347 attendees at 15 sessions 299 attendees at 13 sessions
Overseas Subsidiaries& Affiliates 201 attendees at 7 sessions 160 attendees at 7 sessions 56 attendees at 4 sessions 56 attendees at 3 sessions
Total 358 attendees at 15 sessions 366 attendees at 19 sessions 403 attendees at 19 sessions 355 attendees at 16 sessions

Best Plants Awards 2016

Since fiscal 2013, Mitsui Chemicals has recognized through these awards the successes and hardships of production sections with a focus on safety processes in addition to safety records.
In fiscal 2016, the following workplaces were recognized with awards.
The results of the awards for fiscal 2016 show that our recognition activities are expanding globally, with numerous domestic and overseas production sites being selected and the President’s Award for Best Plant going to an affiliate in Thailand.
It should be noted that along with the aforementioned award, we simultaneously awarded the General Manager of Works’ Award and General Managers of Headquarters Award.

President’s Award for Best Plant
TPRC (Thai PET Resin) (Thailand)

Production & Technology Center Executive’s Award
EO Section, Manufacturing Dept.-1, Osaka Works
Utility Section, Urethane Manufacturing Dept., Omuta Works
Manufacturing Dept.-1, Ibaraki Works, Mitsui Chemicals Tohcello
Funaoka Factory, Utsunomiya Chemical Industry Co., Ltd.
SDC-AP (SDC Technologies Asia Pacific) (Singapore)

President’s Award (TPRC, Thailand)

In addition, we toured the outstanding workplaces recognized by the President’s Award for Best Plant as well as held an exchange meeting as a means to exchange information. Starting in fiscal 2015, this year marks the second time we have held this event with the aim of enabling employees to be aware of and take action to improve deficiencies in their workplaces and Works, provide opportunities for line managers to share their concerns and encourage each other, and improve the safety culture throughout the Mitsui Chemicals Group.
Held over two days on February 9-10, 2017, this year’s exchange meeting was held at the Omuta Works, with a total of nine line managers participating from the Fine Chemicals Section at Omuta Works (recipient of the fiscal 2015 President’s Award for Best Plant) and other Works as well as affiliates in Thailand (SMPC and TMSC). We received positive feedback from participants. This included such comments as “Line managers consider what they can do to help eliminate the burden on operators and are implementing thoughtful measures. This is helpful for me as a reference for my own activities.”

Exchange meeting

Plant Operation Technology Training Center Open for External Use

Fiscal 2016 marks a decade since Mitsui Chemicals opened the doors of its research facility, Mitsui Chemicals Plant Operation Technology Training Center (located at Mobara Branch Factory) in October 2006 to train manufacturing operation personnel with the aim of enhancing the Company’s production workplace capabilities. During this period, the center has expanded its curriculum and number of employees eligible for training along with taking steps to improve its training programs. Establishing a similar training center at an overseas production site, the center engages in the Group-wide training of employees to excel at all aspects of safety, operations, and equipment handling while being able to solve problems on their own. Starting in fiscal 2015, the center has accepted individuals from companies outside of the Group to participate in experience-based training conducted internally to date. Consequently, the Center has received a large number of visitors so far (fiscal 2015: 462; fiscal 2016: 390), with around 360 trainee applications received in fiscal 2017.
Leveraging past cases of various types of accidents and problems experienced within the Company, Mitsui Chemicals will continue to actively provide experience-based, safety-focused training curriculums to companies and individuals outside the Mitsui Chemicals Group as a means to contribute to the development of human resources for production worksites throughout the industrial world.